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The above drawings are my attempt to show you what a relay is,
the top left hand picture is what a standard relay that you would use looks
like, it is usually in a black plastic case, and is square in shape, the tag
on the top is for fixing it to a wall/post etc, you can sometimes get metal
cased relays, these usually have only 3 terminals on the bottom, because it
uses the metal casing for the coils earth, these are only good if you can mount
the relay on a metal surface that is earthed to the rest of the van's chassis,
Those pin like things sticking out of the bottom are the terminals you use to
connect the relay in to your circuit, the next picture (top right) shows the
underside of the relay, you can see the layout of the pins now, you will also
notice numbers stamped next to the pins, these are to tell you what each pin
does, there is usually a schematic diagram of the relay's internals molded on
the top of the relay, but this is only good if you understand what goes on inside
a relay, (which is hopefully the purpose of this page),
The numbers next to the pins signify what connection to make... and are as follows,
pin 85 is for the coil, (or electromagnet), pin 86 is also for the coil, it
doesn't really matter which way you connect these pins up, the coil only needs
power flowing through it for it to work, it doesn't matter which way it flows,
(except on a metal cased 3 pin relay, you will only have one pin for the coil,
the earthling of the coil is through the case), although it is normal practice
to use pin 86 for the positive connection and pin 85 for the earth.
The other 2 pins are for the switch part of the relay, pin 30 is for the moving
contact of the relay, so connect the live part of the circuit to this pin (the
wire with the power down it all the time), pin 87 is for the fixed contact,
connect the switched part of the circuit here, (the wire to receive the power
only when the relay is operated), on a 4 pin relay it doesn't matter which way
you connect the switched contact wires up, as all the switch does it connect
the 2 wires together to complete the circuit, but if you have a 5 pin relay,
things are a little different, the last picture above shows the internals of
a 4 pin relay.
A 5 pin relay is known as a change over relay,
the 5th pin is usually numbered 87a, it is for an extra contact in the switching
part of the relay, the moving contact rests against this contact when the relay
is off, (you must connect the "live all the time" wire to pin 30 in this type
of relay, so you can take a wire from pin 87a to feed a circuit with power when
the relay is in the off position), when you activate the 5 pin relay, again,
the electromagnet pulls the moving contact towards itself, this time it disconnects
from the first contact, and then connects to the second contact, so it kills
the first circuit, and puts the power down the second circuit,

This picture shows a relay in action, place the mouse cursor
over the picture (anywhere will do), and left click the mouse (like selecting
a hyperlink), the relay should now be energized, and the bulb illuminated, left
click again to de-energize the relays coil, (First time you click it, you will
have to wait a few seconds for the new image to load, but after that it changes
instantaneously, do it as many times as you like to understand what happens),
what's going on then.... well it's like this, one of the reasons relays were
invented was to switch higher current loads than a small switch can handle,
the electromagnet of a relay pulls very little power, so you can use a small
power source, and a small switch, you can put up to the rated current through
the relays contacts with no problems, (a 30 amp rated switch is quite large
and bulky), you don't even need to use the same power source for the relay and
it's switched load, in the picture above i've used a relay with a coil rated
for 1.5 volts.. i.e. a torch battery, and i'm using a 12 volt car battery to
power the 12 volt bulb.
The positive wire going from the car battery
is live all the time, and is connected to pin 30 on the relay, where the power
flows up the moving contact, and stops, it has nowhere to go...yet, pin 87 is
connected to one side of the bulb's filament, and it's earth side is connected
to the negative terminal on the car battery, that's the switch side of the relay
sorted.
Now to the coil side, pin 85 is connected to
the negative side of the torch battery, and pin 86 is not connected to anything
yet, the coil is dead, and the bulb is dim, when you click on the picture, I
have connected the wire from pin 86 on the relay to the positive part of the
torch battery, you will see the wires change colour, (this doesn't happen in
real life unless you have overloaded the wires, in which case a fire will start
very soon and burn everything down, that wouldn't happen if we had fitted fuses
in line though :o),
Any way, the power from the torch battery now flows down the wire to pin 86,
which is connected to one side of the electromagnet, the power flows through
the electromagnet's coils and back to the torch battery's negative terminal,
the power flowing through the coil creates a magnetic force, which pulls the
moving contact towards it, this contact tries to get to the coil, but
it can't because the fixed contact is in it's way, it is forced against the
fixed contact... completing the high current circuit.
The positive electricity from the car's battery
that was stopped at the end of the moving contact, is now able to flow through
the fixed contact, it flows through pin 87, and reaches the bulb, where
it flows across the bulbs filament, making it glow, and back down to the car
battery's negative terminal, and that's how a relay works.
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